The process behind the bronze

Cire perdue - the lost wax process

Working in bronze is the most complex of the sculptural processes. In 2003 Erik took part in three weekend courses at the art centre VAK in Jyderup, led by the experienced Peter Jensen from the Bronze Foundry in Gladsaxe. Since then he has cast a number of bronze sculptures at VAK himself, and had works cast at the Art Academy in Vilnius, Lithuania. Here is the whole process in pictures, from the first silicone mold to the finished, patinated work.

The mold and the wax shell

The process begins with a precise silicone mold of the sculpture to be cast. The mold halves are brushed with hot wax, which is poured out again after a few minutes - the wax that remains determines the finished bronze’s wall thickness.

Erik Lemcke working on the wax model the silicone mold is taken from
Wax shells being prepared in the mold halves
Detail of the cast wax form
Finished casting flasks with refractory investment

Gates and investment

The wax sculpture is fitted with gates and a pouring cup so the bronze can later find its way into the cavity. It is then encased in refractory investment inside a casting flask that can weigh 40-50 kg, and prepared for the kiln.

The gating system that will later lead the bronze into the mold
Wax sculpture with gates and pouring cup, ready for investment
The sculpture ready to be packed in refractory investment
The casting flask ready for the kiln, where the wax is burned out

Bronze casting

The kiln is heated for about a day, and the wax melts out of the flask - hence the name cire perdue, "the lost wax". Glowing, molten bronze at around 1100 degrees is poured through the cup and fills the cavity the wax left behind.

The glowing bronze crucible lifted from the furnace
Molten bronze at around 1100 degrees
The bronze is poured through the cup, filling the cavity
The freshly cast sculpture, still surrounded by investment

Chasing and patina

After cooling, the investment is broken away and the sculpture freed from its mold. Gates are cut off, the surface is chased and ground, and finally the bronze is patinated with oxides that give it its final colour and depth.

The sculpture freed from the investment, ready for metalwork
The surface being chased and ground
The sculpture being patinated with oxides for colour and depth
The finished bronze work "Hide and Seek", 34x25x21 cm

The finished work

The bronze followed here from wax to patina became "Hide and Seek", 34 x 25 x 21 cm - one of the works born from this demanding and deeply rewarding process.